Ultra-Dek® metal roof panels feature snap-together, trapezoidal leg standing seams roof system that carries Air Leakage and Water Penetration testing approvals. This roof system is commonly used for industrial, commercial and architectural applications and can be erected on various types of construction. Ultra-Dek® panels are available in 18-inch and 24-inch widths. Ultra-Deck requires a minimum slope of ¼:12 and is ideal for industrial, commercial and architectural applications. Ultra-Deck can be erected on various types of construction.

Part 2: Main Details of standing seams roof panel roll forming machine
Roll forming machine		Feeding device	Steel plate welded as the feeding platform
			One set guiding roller
		Rolling shaft	Shaft material:45# STEEL
			Shaft type: solid shaft
			Shaft diameter: 60 mm
			Tempering treatment to prevent deformed and improve hardness
		Roller	45# steel with hard chrome coating
		Rolling station	16 rolling stations
		Work speed	0-15 m/min
		Machine structure	Carbon steel welded structure
		Machine basic frame	350# H steel welded
			Anti rusty treatment after welding
		Work power	5.5 kw
Part 3: PLC control system of standing seams roof panel roll forming machine
Control system		Frequency brand	Delta (original)
		PLC brand	Delta (original)
		Frequency brand	Delta (original)
		Screen type	Touch screen, also have buttons on the panel
		Screen language	English/Chinese/Spanish
		Cut command	Yes
		Profile length set-up	Yes
		Batch quantity program	Yes
		Low pressure electric part	Schneider brand
		Encode	Omron brand
The control panel with multi order input
Part 4: Hydraulic cutting system
Hydraulic system	Work type			Hydraulic cutting
	Driving method			By pillar type Cylinder
	Hydraulic motor power			3 kw
	Cutter material			GB-Cr12
	Cutting length tolerance			±1mm/3m
	Cutting feature			Steady and safe working condition

Snap lock roofing panel roll forming machine is designed and manufactured by our company as one of the flagman equipment for metal roofing panels production. Following machine makes standing seam roofing panels with self-closing lock on sides (snap lock).

The main advantage of such lock system is the easy way of installation: to connect two panels with each other you just need to cover bottom part with top part and press it with some force, you will hear specific click noise at this very moment. That is why name of system is self-closing lock one. Comparing to standard standing seam roofing panels with mechanical lock which you need to close with special tools or equipment, snap lock panels are much easier to install and don’t require additional expensive devices for work.

To fix panels at the roof frame you can use standard self-tapping screws, to make it possible, while rolling machine makes special fixation holes on one side of roofing panels. Such simple product design also helps to save costs and make installation process easier, not spending money on clips purchasing, comparing to the standard standing seam metal roofing with mechanical lock installation. So standing seam roofing with snap lock is easier to install, does not require high skilled employees and cut expenses for additional machines purchases.

Panel seam: 1 3/4” high

Panel material: 28 ga. to 22 ga. steel (painted, Galvalume, coated galvanized), .027″ to .040″ aluminum (painted), and 16 oz. to 20 oz. 3/4 hard copper

Double Layer 36″ Roof Panel Roll Forming Machine. 5 Rib Ag Panel PBR Roof Roll Former

The Ag Panel and R-Panel Machine is a versatile piece of equipment designed to produce two of the most popular metal roofing and building profiles in USA market today. These profiles, known for their durability, versatility, and aesthetic appeal, are widely employed in agricultural, commercial, and residential construction. Investing in an Ag Panel or R-Panel Machine ensures high-quality production of these essential building components.

* PBR, R Panel, and Ag Panel, 36″ wide panels

*Ag panel 5 rib on one level, ribs 9″ O.C 36″    wide panels.

*PBR/R-Panel 4 rib on the other level, ribs 12″ O.C 36″ Wide Pan

*Siemens Computer control

*Hydraulic Shear and three phase or single phase power supply

*High production (chain transmission or gearbox transmission)

* De coiler  included (Hydraulic decoiler or manual decoiler for choose)

* Rollout table included. (Simple receiving table or automatic stacker for choose)

*Electric cut and pre cut for choose

Capabilities of the Metal Trim Machine Metal Building Trim Roll Former Drip Edge Trim Roll Forming Machine

**1. Roll Forming:

• The core function of the metal trim machine is roll forming, where metal coils are gradually shaped into the desired trim profile through a series of rollers. This process ensures precision and uniformity in the produced trims.

**2. Cutting:

• Equipped with hydraulic or mechanical cutting systems, the machine can cut trims to the exact length required. This capability ensures clean, accurate cuts that maintain the integrity of the trims.

**3. Punching:

• Some metal trim machines come with integrated punching systems, allowing for the creation of holes or slots as needed for specific trim designs. This adds functionality to the trims and expands their application range.

**4. Customization:

• The machine can be adjusted to produce various trim profiles and dimensions, providing the flexibility to meet unique project requirements. This customization is crucial for projects with specific aesthetic or functional needs.

**5. Material Handling Table:

• Capable of processing different materials such as aluminum, galvanized steel, and stainless steel, the machine offers versatility in production. This capability allows manufacturers to cater to diverse market demands.

Types of Metal Trims Produced by the Machine

**1. Edge Trims:

• Used to finish the edges of metal panels, providing a clean and professional look. Edge trims also protect the edges from damage and weathering.

**2. Corner Trims:

• Designed to cover and protect the corners of structures, corner trims enhance both the aesthetic appeal and durability of the construction.

**3. Drip Edges:

• Installed at the edge of roofs, drip edges direct water away from the fascia and the underlying structure, preventing water damage.

**4. J-Channels:

• These trims are used around windows and doors to hold siding in place and provide a finished look. J-channels also help channel water away from openings.

**5. Z-Flashing:

• Used in conjunction with siding, Z-flashing directs water away from seams and joints, preventing water infiltration and damage.

**6. Base and Cap Trims:

• These trims are used at the base and top of panels to provide a neat finish and protect the edges from moisture and damage.

PBR roof panel roll forming machine is a vital metal roofing machine used in the manufacturing PBR (Purlin Bearing Rib) metal roof panels. This machine plays a crucial role in efficiently and accurately producing high-quality PBR sheet metal roofing that are widely used in commercial, industrial, and agricultural buildings.

Key Features of PBR Roof Panel Roll Forming Machine:

1. High Precision: The machine utilizes a series of precision rollers to shape and form the metal coils into PBR steel roof panels. These rollers are designed to create the specific profile and dimensions required for PBR panelsR steel roofing, ensuring consistent and accurate results.
2. High Production Speed: These metal roof forming machines are designed for efficient and high-speed production, enabling manufacturers to meet demanding production schedules and deadlines.
3. User-Friendly Siemens Controls: PBR metal roof panel roll forming machines are equipped with user-friendly Siemens controls and interfaces, making it easy for operators to set up and operate the machine. The controls allow for adjustments to speed, length, and other parameters, ensuring optimal performance and consistent panel quality.
4. Robust Stable Design: The metal roofing machineis built with sturdy and durable materials to withstand the demands of continuous production. This design ensures the machine’s longevity and reliability, minimizing downtime and maintenance requirements.

A PBR roof panel roll forming machine is designed to efficiently shape metal coils into PBR (Purlin Bearing Rib) roof panels. Here is a step-by-step explanation of how the machine typically works rolling metal forming process:

Material Loading: The process begins with loading the metal coil onto the machine. The coil is unwound and fed into the roll forming machine, where it will undergo a series of shaping processes. There are galvanized steel coil upbender, hydraulic unwinder, electric decoiler for you choose.

Guiding and Straightening: The machine includes guiding and straightening devices that ensure the metal coil is properly aligned and straightened before entering the roll forming section. This helps maintain the accuracy and consistency of the formed panels.

Roll Forming Part: The heart of the machine is the roll forming section, which consists of a series of r panel rollers that gradually shape the metal coil into the desired PBR roof panel profile. Each roll form die performs a specific bending or profiling action, gradually transforming the flat metal coil into the final panel shape.

Shearing: Once the roll formed shapes profile is fully formed, a cutting mechanism is employed to cut the roll formed steel products to the required length. This can be done using a flying cutoff shearing or a hydraulic shear, depending on the design of the machine.

Stacking or Discharging: After the cutting process, the finished PBR roof panels are either stacked automatically or discharged onto a conveyor belt for further processing or packaging. Stacking devices can be incorporated into the machine to neatly stack the panels for easy handling and transportation of rolled sheet metal roofing.

Control System: The PBR roof panel roll forming machine is equipped with a control system that allows roll former operator to monitor and adjust various parameters. This includes controlling the speed of the pbr machine, adjusting the length of the metal roofing and siding panels, and ensuring consistent panel quality. There are Delta control system and Siemens control system for you choose.

Roll forming machine specification

• NEW 16 Station PBR – R-Panel Roll Former
• 36″ panel, ribs on 12″ centers, 1 1/4″ high coil width 42 3/4″-43″
• USA Tooling Design – Special Roll set in stand 16 – by adjusting the stand tighter it will reduce the width of the panel, looser it will make the panel wider so the exact panel width of 36″ may be achieved even with variations in coil strength.
• Tool steel roll dies, hardened, and chrome plated.
• Machine Speed 40 feet per minute/ 80 feet per min/ 120 feet per min
• UP-CUT-SHEAR – DOUBLE CYLINDER
• The up cut shear makes stacking of formed panels much easier. The micro burr on the end of the formed sheet is turned up by the up cut shear, so it will not scratch the sheets in the stack. The end of the newly formed sheet can slide on the top of the sheet stack, it does not need to be kept off of the stack to avoid scratching as with a down cut shear.
• Designed, Final assembly, and Testing before delivery.
• Includes 8,500 lb manual un-coiler and stand.
• Power is 220v 3 phase 60hz, single phase converters are available.

To ensure the quality of a PBR panel roll former, it is important to consider the following factors:

Choose a Reliable roll forming machine manufacturers: Select a reputable and experienced manufacturer known for producing high-quality roll forming machines. Research their track record, customer reviews, and certifications to ensure they meet industry standards.

Roll Forming Machine Design and Construction: Inspect the design and construction of the PBR panel roll former. Look for robust materials, precision engineering, and solid construction that can withstand the demands of continuous operation. A well-designed machine is more likely to produce consistent and accurate panels.

Quality Control Processes: Inquire about the roll forming machine manufacturers in china quality control processes. Ask about the measures they take to ensure the accuracy, reliability, and durability of their machines. This may include inspections, testing, and adherence to relevant industry standards.

Material and Component Selection: Evaluate the quality of the materials and roll formed parts used in the roll former. High-quality materials and components contribute to the overall performance and longevity of the machine. Pay attention to critical parts such as rollers, cutting mechanisms, and control systems.

Testing and Calibration: Before purchasing the roll former, inquire about the testing and calibration procedures the manufacturer follows. Ensure that the machine undergoes thorough testing to verify its functionality, galvalume roof panels accuracy, and consistency. Calibration should be performed to ensure precise pbr roofing dimensions and beautiful steel metal roofing.

Warranty and After-Sales Support: Check the warranty offered by the manufacturer. A reliable manufacturer will stand behind their product and provide support in case of any issues. Additionally, inquire about after-sales services, technical support, and availability of spare parts.

Customer References: Request references from other customers who have purchased the same roll former. Reach out to them to gather feedback on the machine’s performance, reliability, and overall satisfaction. Their experiences can provide valuable insights into the quality and performance of the roll former.

Regular Maintenance and Servicing: Once you have purchased the roll former, follow the manufacturer’s recommendations for regular maintenance and servicing. This will help prolong the lifespan of the machine and ensure optimal performance over time.