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Other Equipments

metal embossing machine producing line

metal embossing machine producing line

A metal sheet embossing machine line is always required for the production of raised or sunken designs or relief in sheet metal continuously from unrolling or uncoiling, embossing and recoiling.

Metal sheet embossing is a stamping process to produce various designed patterns in sheet metal by passing the sheet in roll or a strip of metal between rolls of the desired patterns. Metal sheet or steel coil is fed into the male and female roller dies on a sheet metal embosser so that a pattern or a design will be engraved on the metal sheet.

Different designed patterns can be embossed by changing the designing of roller dies on the embossing machine. A metal sheet embosser produce the patterns on each every fed piece of metal sheets, while a metal sheet embossing machine line can produce designed patterns continuously on uncoiled or unrolled metal sheet and after the embossing process, the embossed metal sheet will be re-rolled or re-coiled for other purposes.

The rollers patterns can be customized

working flow:

Decoiler-embossing machine-recoiler

No.1 decoiler or recoiler

Motor power of uncoil 4-11KW
Power of hydraulic expansion 5.5-11 KW
Speed of uncoil 0-15m/min
Width of sheet 1250mm maximum
Thickness of sheet 3mm maximum
Weight of Coil 5-15T
Outer diameter of coil 1500mm

No.2 embossing machine

  • Coil Width: 1500mm maximum;
  • Coil Thickness: 3mm maximum;
  • Working Speed: 15m/min;
  • Material of Rollers: 42CrMO alloy steel;
  • Hardness of Roller: HRC58-60;
  • Roller Size: 440mmx1600mm (subject to final designing);
  • Main Power: 11KW;
  • Depth of Patterns: Adjustable;
  • PLC Control: Mitsubishi of Japan;
  • Electricity: 380V/50HZ/3ph;

Floor Deck Machine

Metal steel floor Webdeck roll forming machine

Metal steel floor Webdeck roll forming machine

It adopts latest designs. Its shearings structure is the most advanced among China supplier.

The design of inner structure of pillar is our patent.

Besides, all parts of this Steel structure floor deck forming machine are top quality to ensure perfect working.

Main parameters of the Steel structure floor deck forming machine

Item Name Description
1 Decoiler Capacity:5 tons
2  Forming station 28 stations
3 Motor power 30kw
4 Transmission By double chain
5 Speed 12-15m/min
 6 Roller material Bearing steel with quenched treatment,chromed on the surface
7 Shaft material 45# steel with tempering treatment,95mm diameter
8 Cutting type Hydraulic cutting
9 Cutting material Cr 12 with quenched treatment
10 Hydraulic power 7.5 kw
11 Control system PLC
12 Electric brand Delta,Siemens,Schneider
13 Voltage 380V,500HZ,3PH(or as customers’ request)

Working process of Steel structure floor deck forming machine

Decoiling–embossing–roll forming–hydraulic cutting–run-out table

Profile Drawings of Steel structure floor deck forming machine

we can offer professional CAD drawings of Steel structure floor deck forming machine according to your requirement,we also can design the machine as customer’s profile

Metal steel floor Webdeck roll forming machine

Compared with normal rollers, this new model roller quench twice times and prolong heat treatment time.

Feeding part of Metal steel floor Webdeck roll forming machine

the support shelf support raw material to go inside of machine smoothly.

Main roll forming machine

Good cutting design.

Adopt double chain which can guarantee the stable of the machine working.

Add the loading hook which is easy for load the machine.

Add the flat screw which can adjust the ground surface.

Hydraulic station of Metal steel floor Webdeck roll forming machine

To improve stability and prolong life time, this machine adopts powerful 7.5 KW hydraulic station.

it adopts national standrad motor.

 

Metal Door Machine

standing seam roof panel roll forming machine

standing seam roof panel roll forming machine

The standing seam roof panel is widely installed on residential and light commercial roofing projects with great success. this type of standing seam metal roofing look great and add much curb appeal to a building.

here are photos of finished good quality standing seam roof panels:

The working flow of standing seam roof panel roll forming machine:

Main components of standing seam roof panel roll forming machine

No. Name Unit Quantity
1 3T decoiler set 1
2 Feeding,pinch, and pre-cutter part set 1
3 Embossing roller(optional) set 1
4 Head roller set 1
5 Roll forming part set 1
6 Product run-out table set 1
7 PLC control station set 1
8 Hydraulic oil pump station set 1
9 Spare parts set 1

 

The following is detailed introduction of each main elements of this snap lock standing seam profile roll forming machine:

1) decoil of standing seam roof panel roll forming machine :

Usage:It is used to support the steel coil and uncoil it in a turnable way.

Passive uncoil pulled by roll forming system

Loading capacity:3T

Uncoiling width:610mm (slitted from 1220mm coil)

Inner diameter: 450-550mm

2)feeding,pinch and pre-cutter of standing seam roof panel roll forming machine

we adopt pre-cutting for this snap lock standing seam profile roll forming machine, in order to higher working speed, and also suitable for different feeding width

3)main roll forming part of standing seam roof panel roll forming machine

Length of the main part:about 7200*1450*1500mm

Weight of main part:6-7T

Voltage:380V/50HZ 3Phase

Roller fixer:middle plate

Frame:350H steel

Drive mode:chain

Material of rollers:45#steel, surface hard chromium plating

Material of shafts:45#steel

Diameter of shafts: φ 70mm

Number of rollers: 20 rollering stations

Main power:7.5kw

Material of mould:Cr12 quenched

Power supply:hydraulic power

 

 

 

Other Equipments

Metal downspout pipe cold roll forming machine

Metal downspout pipe cold roll forming machine

Downspout is uesd for collect rainwater and guiding it to the pipe that set to the floor, it belongs to downcoming system

Normarly the downpipe consist of square pipe and circle pipe, but they are in the same roll forming way.

Metal downpipe machinery roll forming machine work process

Uncoiling—main roll former—measure to length—fly saw cutting—product collect table

Product

raw material: GI/ MS

thickness: 0.3-0.8 mm

cutting length: adjustment

Technical parameter

Series Detail Parameter
Decoiler loading capacity 3 Tons
Inner diameter 450-550 mm
Coil width 400 mm
Main roll former Roller material 45# steel with chromed treatment
Roller shaft material 45# steel with quenched treatment
Work speed 8-15 m/min
Machine structure Middel plate welded structure frame
Work power 4 kw
PLC control system PLC brand DElTA brand(also can change by your request)
Function control the length and cutting quantity
Cutting system Cutting type Hydraulic cutting
Motor power 3 kw
Run out table Strcuture Square pipe weled structure

 

Roof/Wall Sheet Forming Machine

Double layer rolling forming machine

                                                  Double layer rolling forming machine

A double sheet roll forming machine is composed by a decoiler, two entry feeding guides with

entry shearing optional (either motor shearing or manual decoiler), two roll forming systems, one

Cutting frame with two cutting dies (a hydraulic pressing will be equiped as long as this dual level

roll forming machine is designed to produce metal glazed roof tiles), one transmission system, one

control system and runout tables.

Hydraulic decoiler with loading car and auto stacker machine are optional to this double layer

roll forming machine as per requirments. And also the protection covers. If you need the fully

autoamtic production line, those options are necessary.

Two layers could be any metal roofing sheet drawings, expect two galzed tiles as the stepping

system can not work for them both.

Take the following drawing for example to show how Double layer rolling forming machine designed.

                                             Double layer rolling forming machine

Technical Parameters for dual level roll forming machine:

  • Uncoiler: Manual Uncoiler (a Hydraulic decoiler is optional);
  • Inner diameter : 480-520mm;
  • Outer diameter: 1250mm;
  • Loading weight: 5TONS;
  • Material width: 762-1250mm;
  • Material thickness: 0.3-0.8mm;
  • Forming speed: 0-12m/min (high speed is optional as per request);
  • Forming steps: 16-22 forming stations (subject to the technical drawing of profiles);
  • Material of Shafts:45# high-quality steel;

 

Double layer roll forming machine for corrugated sheet and metal roof tile

  • Diameter of Shafts: 70mm;
  • Material of Roller: high quality 45#steel coated with hard chrome 0.05mm.
  • Thickness of Siding Plate: 20mm;
  • Transmission: by chain-brackets;
  • Motor Power: 15 KW
  • Material of cutting blade:Cr12 with quenched treatment 60-62 degrees;
  • Material of pressing dies: Cr12 steel with queching treatment;
  • Hydraulic Power: 4-5.5KW;
  • Cutting Lengths and Quantities: this double deck roll forming machine will automatically cut the final sheets exactly as per required lengths and quantites clients set through the touch screen on PLC control box.
  • Cutting tolerance: +/-2mm
  • Control system: Panasonic PLC, Inverter, CHNT transformer and HMI
  • Voltage: 380V/50HZ/3phase customize

 

Roof/Wall Sheet Forming Machine

Corrugated sheet roll forming machine

Corrugated sheet roll forming machine 

A corrugated sheet roll forming machine typically includes the following components.

  • Manual decoiler
  • Feeding guide
  • Roll forming system
  • Transmission system
  • Hydraulic system
  • Control system
  • Hydraulic cutter
  • Oil pump
  • Run out tables

While in some other cases, we can provide hydraulic decoiler and auto stacker as per request.

                              Take the following corrugated sheet drawing for example:

                          

                Technical Parameters of the Corrugated Sheet Roll Forming Machine:

OLYMPUS DIGITAL CAMERA

Individual forming stands corrugated sheet roll forming machine

  • Raw Material: Prepainted color steel coils; Galvanized steel coils; Galvalume steel coils;
  • Yield strength: 235MPA-550MPA;
  • Raw Material Thickness: 0.3-0.8mm;
  • Raw Material Width:914-1250mm;
  • Main Power: 5.5 KW;
  • Forming stations: 16-22 stations;
  • Stands structure: Conjoint type OR Individual Type
  • Machine Frame stand: 36# H Beam steel welded
  • Thickness of Steel Frame: 18mm
  • Material of Roller: High grade 45# steel, Polished and coated with 0.05mm hard chrome.
  • Shaft Material: High grade 45# steel
  • Diameter of shafts: 70mm
  • Hydraulic Cutter: Stop to cut
  • Material of cutting dies: Cr12 steel
  • Hydraulic power for cutting: 4KW
  • Cutting lengths and quantities: Clients can set required lengths and quantities through the touch screen on PLC control box.
  • Control system: Panasonic PLC, Inverter, CHNT transformer and Omron encoder

          Where the Corrugated sheet roll forming machine is used?

Corrugated sheet roll forming machine is a common metal roll forming equipent that produces corrugated Metal Roofing and Siding Panels.

In our daily life we can see many fans of corrugated metal sheets.

It either could be used as roofing or it can be used as cladding.

Meawhile corrugated sheet roll forming machine could have other usage like the iron corrugated sheet roll forming machines as per requests.

The following sample, it is the corrugated sheet uses as the conversion belt. And the thickness could be from 0.8 to 1.5mm. And we also give

the crimping machine.

We can design and build roll forming machine making steel with individual stands structure and gear-box transmission. This machine produces

corrugated metal sheets from 2mm thick material used for a Commercial Storage Silo. Furthermore, some other Silo corrugated sheets need even

thickness up to 6mm.

In the following part, I will share more articels about this machine

Roof/Wall Sheet Forming Machine

Trapezoidal(IBR) roofing sheet machine

We are a roll forming machine manufacturers in Cangzhou. Trapezoidal(IBR) roofing sheet machine is one of

best selling machine in our company.

Trapezoidal(IBR) roofing sheet machine  Process flow diagram:

Decoiler System-Main Roll Forming System-Hydraulic Station-Electric Control System-Shearing Mechansim-

-Products receiving table.

Trapezoidal(IBR) roofing sheet machine main parameter:

Thickness: 0.3 – 0.8 mm

Material width: 914 – 1450 mm

Effective width: 760 – 1260 mm

 

 

Roof/Wall Sheet Forming Machine

Hydraulic roofing sheet bending machine

Hydraulic roofing sheet bending machine use the ready made roof title sheets.

First step to form the roof title sheets by roll forming machine and then bend it by

the curving machine.

 

Advantage:

1. This curving machine is hydraulic roofing sheet bending machine

2.Auto feeding, equipment with encoder

3.Hydraulic roofing sheet bending machine is frequency speed control.

4. Control the tooth crimp space automaticall.

Roof/Wall Sheet Forming Machine

Horizontal wave roof sheet machine

Drum barrel corrugated sheet rolling machine is developed based on the needs that thin roll forming machine
sheet cannot be made to roof sheet by traditional roll forming machine. Horizontal wave roof sheet machine can process
material thickness from 0.13 to 0.35 mm and the roofing sheet length could be customized
according to customer’s personal requirement. But limited by Horizontal wave roof sheet machine method, this
machine needs to feed sheet and receive sheet by manual.

Roof/Wall Sheet Forming Machine

Glazed tile roofing sheet machine

Glazed tile roofing sheet machine is a new generational type with high accurate and
high-efficient, including decoiler system, sheet guiding system, roll forming system,
pressing system, cutting system, auto-stocker system, hydraulic system, controlling
system ect.

 

Glazed tile roofing sheet machine main parameter:

Material thickness:0.3-0.8 mm Parameters: maximum speed:0-5 m per minute Work flow:
Decoiling- guiding and feeding- roll forming – pressing – cut to length- run out table.