Category Roof/Wall Sheet Forming Machine

C / Z purlin is widely used in modern steel structure buildings. As the purlin of the house, Z purlin has better bearing capacity

The internal supporting part of steel structure, high-strength galvanized steel plate, is precision processed and cold rolled into C and Z purlin.

Purlin can be divided into main purlin and secondary purlin.

The main purlin is connected and installed on the roof and exterior wall structural column beam, and the secondary purlin is used to connect the roof panel and exterior wall panel to the foundation structure. The primary and secondary purlin are the main structural components commonly used in modern steel structure architectural design.

C purlin automatically processed and formed by C purlin forming machine. C purlin forming machine can automatically complete the forming process of C purlin according to the given size of C purlin.

C purlin is processed by cold bending of hot coil plate, with thin wall, light weight, excellent section performance and high strength. Compared with traditional channel steel, the same strength can save 30% of materials.

For this machine, because of the normal thickness of the material, the C purlin machine can not run very fast, normally it can produce 4 or 6 meters C purlin within one minute.

But with the improvement of technology, now we can make high-speed steel frame purlin machine. The speed can reach 20 meters per minute.( without punching hole process )

We can also make this machine can automatic adjust the C purlin product sizes by adjust parameters on the PLC computer, which is very easy to operate.

Antique colored steel glazed tile roofing sheet is a new type of building material, which uses colored steel plate as the base plate and is formed after special processing and special paint baking. It is rich in color, classical and elegant, which makes the finishing touch for your building. It has the advantages of light weight, high strength, good waterproof, convenient and fast installation. It can be widely used in villa roof, urban flat to slope, tourism scenic spot buildings and so on.

Preserve the shape of traditional ceramic tiles, reflecting the elegant classical beauty and traditional beauty. Substrates of various colors can be processed, and the colors of matte and bright are diversified. Light material and high strength: the unit mass is only 1 / 10 of that of ceramic tile, but it has reached the strength that ceramic tile can’t reach. It has strong wind resistance and weather resistance. The service life is up to 30 years: the product surface is treated with multiple anti-corrosion and anti rust coatings to ensure the service life of the product. Excellent waterproof performance: seamless connection on the slope, interference combination of the whole tile and complete sealing and fixing components have the waterproof performance that other building roof materials do not have. Short construction time and low cost: meet the site requirements of the construction unit, reduce the construction intensity and improve the construction efficiency, and the construction is not affected by the season.

The shape of the tile imitates the ancient glazed tile. The material is 0.3-0.6 thick colored steel plate. It has rich color and strong corrosion resistance. It integrates light weight, high strength and decoration. It reproduces the effect of the ancient tile with soft curve and obvious steps. The weight per square meter is only 5-9 kg, which is one tenth of that of the traditional sintered tile. The firm connection mode can fully bear the roof load; The unique air interlayer improves the thermal insulation performance; The waterproof groove of the tile itself has good waterproof characteristics and is very suitable for slope top buildings such as light steel structure, concrete structure and wood structure or flat to slope projects in the reconstruction of old cities.

Normally this glazed tile roofing sheet making machine can make 2-4 meter per min.

And our machine has one advantage of stacker, so that it can shown our roll forming processing is very great, you can check this picture.

Because of the shape of glazed tile roofing sheet, the price is more higher than the normal roofing sheet ( such as corrugated and trapezoid roofing sheet )

So if you choose this design , it can help you to be a star in your local market.

Drywall profile stud strack rolling forming machine is designed to make metal stud and track, that can used to build a drywall system.

Usually, C stud need insert into U track, stud need punching hole that use to threading the electric wairs. Sometimes, track need to embossing pattern. Our machine can be customized according to the stud and track sizes that you want to produce. The machine speed usually about 40 m/min without punching device.

To let you know more about our machine, here are some questions about the machine you may interested in:

1. How many kinds of stud and strack can this machine produce?

The machine can produce several stud and track size, the exact dimension will be confirmed by customer’s needed.

2. How can produce stud and track on one machine?

For this part, we have two options:

Option A: Adjust the machine by moving roller and roller spacer manually. Then the machine width can be adjust to produce different stud and track dimension. This kind of opinion is more economical, but need to spend more time to operate. We will give you drawing and take video to teach you how to adjust manually.

Option B: Adjust the machine by PLC control system automatically. We will customized all stud and track dimensions on the PLC control system. To adjust the machine, just need one minute. This kind of machine price will a little higher than option A, but the working efficiency is more higher.

3. How to punching the holes on channel?

The holes will be punching after roll forming before cutting. The punching device can be controlled on PLC control system, like set up the hole quantity, hole distance.

4. Can the machine produce different length?

Yes, the machine can produce different lengthm by your request. The length can be set up on PLC control system, the product quantity also can be set up.

5. How many hours can be machine working everyday?

Usually, to ensure the machine can provide a more longer service life, we suggest machine working 8 hours everyday, and need to stop working each two hours.

We are professional roll forming machine supplier, already export machines to many countries for more than 15 years. If you are interested in our machine, let me know.

5v machine is the popular style in Chile market, this is one set single layer forming machine, it can assemble double layer machine with corrugated shape

Working Process

The complete double layer roll forming machine line includes decoiler, forming machine, computer controlling system and run out tables. Our machines are equipped with a computer controlling system to keep the 5V Modle Corrugated Galvalume Roofing Sheet length accurate.

EACH PART DETAIL INTRODUCTION

1. 5  Ton  Manual Decoiler

2. Roof and wall panel forming machine

1) Leveling beach with manual cutter

Usage: Put the raw material (steel plate) through the beach to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity.

2) Main Roll Forming System for Roof and wall panel forming machine

3) Shearing  system

4）Hyraulic Station with cooling fan

PLC control system

                                                  Double layer rolling forming machine

A double sheet roll forming machine is composed by a decoiler, two entry feeding guides with

entry shearing optional (either motor shearing or manual decoiler), two roll forming systems, one

Cutting frame with two cutting dies (a hydraulic pressing will be equiped as long as this dual level

roll forming machine is designed to produce metal glazed roof tiles), one transmission system, one

control system and runout tables.

Hydraulic decoiler with loading car and auto stacker machine are optional to this double layer

roll forming machine as per requirments. And also the protection covers. If you need the fully

autoamtic production line, those options are necessary.

Two layers could be any metal roofing sheet drawings, expect two galzed tiles as the stepping

system can not work for them both.

Take the following drawing for example to show how Double layer rolling forming machine designed.

                                             Double layer rolling forming machine

Technical Parameters for dual level roll forming machine:

• Uncoiler: Manual Uncoiler (a Hydraulic decoiler is optional);
• Inner diameter : 480-520mm;
• Outer diameter: 1250mm;
• Loading weight: 5TONS;
• Material width: 762-1250mm;
• Material thickness: 0.3-0.8mm;
• Forming speed: 0-12m/min (high speed is optional as per request);
• Forming steps: 16-22 forming stations (subject to the technical drawing of profiles);
• Material of Shafts:45# high-quality steel;

Double layer roll forming machine for corrugated sheet and metal roof tile

• Diameter of Shafts: 70mm;
• Material of Roller: high quality 45#steel coated with hard chrome 0.05mm.
• Thickness of Siding Plate: 20mm;
• Transmission: by chain-brackets;
• Motor Power: 15 KW
• Material of cutting blade:Cr12 with quenched treatment 60-62 degrees;
• Material of pressing dies: Cr12 steel with queching treatment;
• Hydraulic Power: 4-5.5KW;
• Cutting Lengths and Quantities: this double deck roll forming machine will automatically cut the final sheets exactly as per required lengths and quantites clients set through the touch screen on PLC control box.
• Cutting tolerance: +/-2mm
• Control system: Panasonic PLC, Inverter, CHNT transformer and HMI
• Voltage: 380V/50HZ/3phase customize