Tag Metal deck roll forming machine

Floor Deck Machine

ZTRFM Zhongtuo Steel Decking LEWIS Floor deck making machine Roll Forming Machine made in China

ZTRFM Zhongtuo Steel Decking LEWIS Floor Deck Making Machine Roll Forming Machine made in China

Description of LEWIS profile 

The LEWIS dovetailed metal decking, when incorporated into a joisted floor system, offers an excellent solution where fire resistance and soundproofing are critical considerations. This system integrates seamlessly with screeded underfloor heating and cooling installations, enhancing their overall efficiency compared to setups without the decking.

 

LEWIS provides versatile solutions for both new constructions and renovation projects, suitable for a variety of building types, including traditional builds, timber or steel frames, as well as innovative methods like Insulated Concrete Form (ICF), modular off-site construction, and mezzanine flooring. In addition to standard residential separating floors, LEWIS excels in creating high-performance acoustic floors for specialized environments such as music venues, nightclubs, restaurants, recording studios, performance and recreational studios, specialized testing laboratories, plant rooms, and a wide range of other commercial applications.

LEWIS Profile drawing:

LEWIS Roof Decking Description

  • Deck Type: LEWIS deck
  • Low self weight (from approx. 45 kg/m2)
  • Floor thickness from 36 mm
  • High permissible load
  • Spans (centre to centre) up to 2500 mm
  • Benefits:
  1. Un-propped spans can reach up to 6 meters.
  2. Optimised cover width for speed of installation
  3. Flexible side-lap detail for control of cover
  • Gauges:0.4mm,0.7mm(available on request)
  • Specification:580mm cover width,16mm deep

Metal Decking continues to provide the best fast-track, flexible, and financially-effective solution for suspended floor slabs in steelwork construction.

ZHONGTUO Deck Machine Services providing a solution for all suspended floor slab requirements, including concreting on metal decking and roof decking machine.

ZHONGTUO Machinery provides metal deck machines, ZHONGTUO Machinery is also capable of manufacturing other types of metal deck roll forming machines, such as the floor deck TR60+, TR 80 ,TR220 and among others.If you have any interest in these machines, please don’t hesitate to contact ZHONGTUO Machinery for more information.

Work Flow of the Decking Machine:

Decoiler→Feeding  Device→Embossing→Roll Forming System→Hydraulic Cutting System→Exit Rack

Floor Deck LEWIS Roll Forming Machine
   Machinable Material :    A) Galvanized Coil  Thickness(MM):0.8-1.5mm
   B) S450
   C) S450
   Yield strength :    350 – 450 Mpa
   Tensil stress :    350 Mpa-550 Mpa
   Nominal forming speed(M/MIN):    0-20  according to your requirement (Optional)
   Forming station :    34 stands
   Decoiler :    Manual decoiler  Hydraulic decoiler (Optional)
   Punching system    No  Hydraulic punching or Punching press (Optional)
   Main machine motor brand :    Sino-Germany Brand  Siemens
   Driving system :    Chain drive  Gearbox drive (Optional)
   Machine structure:    Wall panel station  Forged Iron station or torri stand structure (Optional)
   Rollers’ material :    GCr15
   Cutting system :    Post-cutting  Pre-cutting (optional)
   Power supply :    380V 50Hz  according to your requirement
   Machine color :    Industrial blue according to your requirement

 

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Floor Deck Machine

TR50 Roof Decking Rolling Forming Machine Steel Structure Floor Deck Roll Forming Machine

TR50 Roof Decking Rolling Forming Machine Steel Structure Floor Deck Roll Forming Machine

Description of TR50 deck panels roll forming machine

Cangzhou Zhongtuo Cold Roll Forming Machine Company is a leading manufacturer of various deck machines, such as roof deck machines, floor deck machines, and TR50 deck machines.

This series of floor deck roll forming machines is designed to produce high-quality metal decks, also known as floor-bearing steel plates. These steel plates are primarily used for floor slabs and are characterized by their high peak and strength. The production process is highly automated, resulting in reduced costs.

The steel floor support plates created by our roll forming machines feature a simple shape with substantial waviness and high strength. After installation, a spot-welded reinforcement mesh is added and integrated with on-site poured concrete, ensuring excellent adhesion. In high-rise buildings, this system can eliminate the need for steel formwork and reduce floor load.

Our floor-bearing steel plate roll forming machine consists of several components: Decoiler, a feed introduction platform, a forming motor, a punching device, a forming cutting device, a hydraulic station, and a computer control cabinet.

Introduced in 2018, the TR50 profile serves as a non-composite permanent shuttering deck, offering a cost-effective solution for high-quality results. This profile is intended solely for use as formwork, with the reinforcement within the slab designed by a structural engineer..Our TR50 deck machines are engineered with enhanced durability, utilizing a solid 90mm diameter shaft compared to the typical 85mm shaft found in standard deck machines. Additionally, they are equipped with more powerful motors—providing greater efficiency and performance.

Profile drawing:

TR50 Roof Decking Description

  • Deck Type: TR50 deck
  • Supports un-propped spans of up to 3.0 meters.
  • Serves as formwork for non-composite RCC floor and roof slabs.
  • Features a flexible side-lap detail for precise control of cover width.
  • Trough stiffener positioning is optimized to align with stud placement, reducing the need for additional checks on-site.
  • The cover width is optimized to facilitate faster installation.

Work Chart for the Decking Machine:

The technical specifications of the TR50 Roof Decking Rolling Forming Machine：

ISO CE Certificate TR 50 deck panels Roof deck roll forming machine
1.Formed Material Formed Material Thickness:0.7-1.2mm  Width:1220mm (as request)
2.Decoiler Hydraulic automatic decoiler Capacity:10T

With loading car
3.Main body Roller station 34 rows(As your requirement)
 Diameter of shaft 95mm solid shaft
Material of rollers 45# steel, hard chrome plated on the surface
Machine body frame 400 H steel
Drive Double chain transmission
Dimension(L*W*H) About 18500*1700*1600(customize)
Weight About 15T
4.Cutter Hydraulic Cutting blade material:Cr12 with quenched treatment
5.Power Motor Power 18.5kw*2 sets
Hydraulic system power 5.5KW
6.Voltage 220V 50Hz 3Phase As requirement
7.Control system PLC and touch screen Delta brand
Low pressure apparatus Schneider
Language Chinese and English
8.Forming Speed 8-15m/min The speed is adjustable

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